Machine Health Monitoring - Identifies The Fault Before It Develops Into A Major Failure
Machine
health monitoring is a process of supervising the machinery to
identify considerable changes that indicates a fault. The use of
machine health monitoring system allows timing for maintenance to be
scheduled in a manner that prevents the failure of system and thus
avoid its consequences. Machine health monitoring system benefits
machinery by identifying the fault before it develops into a major
failure. The growing importance of asset management and
manufacturer’s drive to optimize productivity and increase
efficiency of plant is driving the demand for machine health
monitoring equipment market. Additionally, increasing emphasis on
asset utilization and the rising need for elimination of possible
machine breakdowns which may lead to redundant maintenance costs has
led to an increased adoption of this technology. This technique is
generally used on rotating equipments and other machinery such as
electric motors, pumps, presses and internal combustion engines.
Manufacturing processes, such as breweries and oil refineries, employ
monitoring systems, to measure critical parameters. This system makes
use of sensors for the purpose of monitoring the machines. SCADA
(Supervisory Control and Data Acquisition), is used to analyze
information and provide data. This system is used to monitor current
and historical performance of equipments. Machine health monitoring
facilitates prediction of machine failure which minimizes production
losses, by planning corrective activities beforehand. This technique
is primarily aimed towards reducing cot and repair time and is
considered to be an efficient strategy in the manufacturing industry.
Machine health monitoring involves strategic tools which help in
decision making processes.
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Various
products of machine health monitoring systems are corrosion
monitoring equipments, thermograph equipments, lubricating oil
examination equipments, ultrasound emission equipments and vibration
monitoring equipments. These products make use of various components
such as spectrometer, corrosion probes, spectrum analyzer, ultrasonic
detector, thermal camera and vibration sensor. The rising need for a
system to decrease the risk of unforeseen machine failures and
implementation of planned preventative maintenance techniques has
increased the demand for machine health monitoring system Obtaining a
return on investment from the installment of machine health
monitoring system, and irregular maintenance cycles which may require
certain modifications in existing machinery to fit the new systems
are some of the factors that are constraining the growth of the
market. Smart sensors development, vibration sensor machinery and
development of Internet of Things (IoT) for machine health monitoring
are some the current trends in this industry that are likely to drive
the market during the forecast period.
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Currently,
North America accounts for the largest market share. The growth is
mainly driven by the technological advancements in the industrial
processing which in-turn have increased the adoption of machine
health monitoring systems in this region. However, with growing
manufacturing bases of the major market players in automotive,
semi-conductor and consumer electronics sectors, Asia-Pacific is
expected to be the key contributor for the market growth among all
the geographic regions in near future
Some
of the major players in this market are Bruel & Kjaer Vibro GmbH,
AZIMA DLI Corp., The Emerson Electric Company, General Electric
Corporation, Fluke Corporation, Honeywell International Inc.,
National Instruments Corporation, Parker Kittiwake Ltd., Rockwell
Automation Inc., and SKF Company among others.
Geographies
analyzed under this research report include
North America
Asia Pacific
Europe
Rest of the World
This
report provides comprehensive analysis of
Market growth drivers
Factors limiting market growth
Current market trends
Market structure
Market projections for upcoming years
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